Improving Press Bending Production Quality through Finite Element Simulation: Integration CAD and CAE Approach

Main Article Content

Erico Sofyan Chrissandhi
Eko Pujiyanto
Tonny A. Yuniarto

Abstract

Efficient operations and output of outstanding quality distinguish superior manufacturing sectors. The manufacturing process production of bending sheet metal is a form of fabrication in the industry of manufacture in which the plate is bent using punches and dies to the angle of the work design. Product quality is influenced by plate material selection, which includes thickness, type, dimensions, and material. Because no prior research has concentrated on this methodology, this research aims to determine V-bending capacity limits utilizing the press bending method. The inquiry employed finite element analysis (FEA), along with Solidworks was the tool of choice to develop drawings of design and simulations. The ASTM E290 standard guides this study. The software in this package may combine CAD (Computer-Aided Design) and CAE (Computer-Aided Engineering) without requiring extra design applications. This study tested SPCC and SPHC plate materials with five thickness variations. The findings embrace the number of failure risks associated with press bending exhibited on the von Mises stress diagram, which is directly proportional to showing the thickness limit of each material type throughout the bending process. The study's findings lay the groundwork for improving manufacturing quality by lowering the number of faulty goods produced by trial and error. Because the maximum allowable die width is 12 mm, the thickness limit of the press bending process is 2 mm. However, due to the greater intensity of the SPCC material, it has a reduced defect rate compared to SPHC material.

Article Details

How to Cite
“Improving Press Bending Production Quality through Finite Element Simulation: Integration CAD and CAE Approach” (2024) Journal of Engineering, 30(01), pp. 26–40. doi:10.31026/j.eng.2024.01.02.
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Articles
Author Biographies

Erico Sofyan Chrissandhi, Universitas Sebelas Maret

Erico Sofyan Chrissandhi is a postgraduate student in the Industrial Engineering Departement of Sebelas Maret University. His research interest are design manufacturing, quality design, service quality, management quality, process optimization.

Eko Pujiyanto, Universitas Sebelas Maret

Eko Pujiyanto is a lecturer and researcher in the Departement of Industrial Engineering Departement, Sebelas Maret University. His research interest are modeling and optimization of sustainable manufacturing process using statistical and computational, and data analysis and optimization using heuristics, sustainable manufacturing modeling, experimental-based research related to biomaterials using the Taguchi Method. He has publication indexed by Scopus with 46 articles with a six H-index. His email is [email protected]

Tonny A. Yuniarto, Universitas Atma Jaya Yogyakarta

A. Tonny Yuniarto is a lecturer and researcher in the Departement of Industrial Engineering Departement, Atma Jaya Yogyakarta University. His research interests are CAD, CAM, CNC, CAE, Art Design, and Engineering Mechanics. He has publication indexed by Scopus with 38 articles with a four H-index. His email is [email protected].

How to Cite

“Improving Press Bending Production Quality through Finite Element Simulation: Integration CAD and CAE Approach” (2024) Journal of Engineering, 30(01), pp. 26–40. doi:10.31026/j.eng.2024.01.02.

Publication Dates

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